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Standard Components Library

Searchable reference tables for common GB / DIN / ISO standard components used in jigs and fixtures. Values are typical catalog figures — verify against the supplier's catalog and the current standard before ordering.

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Drill Jig Bushings

Press-fit bushings are fixed in the jig plate; renewable (slip) bushings are replaced when worn and run in a liner bushing. Typical headless (fixed) bushing series below.

Type / Standard Inner d (mm) Outer D (mm) Length H (mm) Fit
Press-fit fixed (GB/T 2262, DIN 172, ISO 4247)378 / 12D in plate H7/r6
Press-fit fixed (GB/T 2262, DIN 172, ISO 4247)488 / 12D in plate H7/r6
Press-fit fixed (GB/T 2262, DIN 172, ISO 4247)5910 / 14D in plate H7/r6
Press-fit fixed (GB/T 2262, DIN 172, ISO 4247)61010 / 16D in plate H7/r6
Press-fit fixed (GB/T 2262, DIN 172, ISO 4247)81312 / 18D in plate H7/r6
Press-fit fixed (GB/T 2262, DIN 172, ISO 4247)101512 / 20D in plate H7/r6
Press-fit fixed (GB/T 2262, DIN 172, ISO 4247)121814 / 24D in plate H7/r6
Press-fit fixed (GB/T 2262, DIN 172, ISO 4247)142014 / 28D in plate H7/r6
Press-fit fixed (GB/T 2262, DIN 172, ISO 4247)162216 / 28D in plate H7/r6
Press-fit fixed (GB/T 2262, DIN 172, ISO 4247)182416 / 32D in plate H7/r6
Press-fit fixed (GB/T 2262, DIN 172, ISO 4247)202620 / 36D in plate H7/r6
Renewable slip (GB/T 2263, DIN 173)3 – 208 – 36inner bore H7 in liner
Clearance between drill and bushing bore ≈ 0.01–0.02 mm total for accurate holes; larger for rough drilling. Choose length H = 2–4 × d to reduce drill deflection; locate the bushing close to the work surface.

Locator Pins

Round pins locate a hole in two directions; diamond (relieved) pins locate in one direction only and tolerate center-distance error between the two locating holes.

Diameter d (mm) Locating-end fit Body fit Hardness Type / Standard
3 – 25g5 / g6m6 / p660±1 HRCRound pin (GB/T 2202, DIN 6325, ISO 8734)
3 – 25g6m660±1 HRCDiamond / relieved pin (GB/T 2203)
6 – 30h6h6 (screw)58–62 HRCShoulder / flange pin (GB/T 2205)
Standard locating diameters: 3, 4, 5, 6, 8, 10, 12, 16, 20, 25 mm. Case harden to 60±1 HRC and grind the locating diameter. Make contact on a small controlled area for accurate, repeatable location.

Strap Clamps

Plain and slotted strap clamps press the work down over a support. Size the strap to the clamping force and to the height of the part.

Width B (mm) Height H (mm) Length L range (mm) Stud / bolt Standard
161280 – 160M8Plain (GB/T 2175, DIN 6314, ISO 8431)
2214100 – 200M10Plain (GB/T 2175, DIN 6314, ISO 8431)
2816125 – 250M12Plain (GB/T 2175, DIN 6314, ISO 8431)
3620160 – 320M16Plain (GB/T 2175, DIN 6314, ISO 8431)
4422200 – 400M20Slotted (GB/T 2177, DIN 6315)
5025250 – 450M24Slotted (GB/T 2177, DIN 6315)
Typical series: B 16–50, H 12–25, L 80–450. Always support the strap over its full length; the clamp point must sit directly above the support for a stable 1:1 lever.

Metric Coarse Thread Bolts

Proof load = proof stress × stress area (8.8 → 640 MPa, 12.9 → 970 MPa). Tightening torques are for steel-on-steel, dry threads, K ≈ 0.2.

Thread Pitch (mm) Stress area (mm²) Proof 8.8 (kN) Proof 12.9 (kN) Torque 8.8 (N·m)
M30.55.033.24.91.1
M40.78.785.68.52.7
M50.814.29.113.85.4
M61.020.112.919.59.3
M81.2536.623.435.522
M101.558.037.156.344
M121.7584.354.081.878
M162.0157100152195
M202.5245157238385
M243.0353226342670
M303.55613595441320
Standard: GB/T 5782, ISO 4014, DIN 931 (hex head). Size clamp studs so the working force stays below the proof load; use hardened washers under the nut.

Fits Used on Locating & Clamping Elements

FitApplication
H7/r6Press fit — bushing in jig plate, locator pin in fixture body
H7/g6Sliding fit — renewable slip bushing inside a liner
H7/js6Light press / push fit — parts that may be pressed out for service
H7/h6Locational clearance — alignment pins where free assembly is required

Reference Standards

These tables are practical reference values only. Standards are revised regularly and catalogs differ by manufacturer — always confirm dimensions, tolerances and material against the current standard and the supplier before production.

Drill Jig Bushings

Workpiece Drill H7/r6 Press-fit fixed Workpiece Drill Liner H7/g6 Renewable slip

Fixed bushing presses into the plate (H7/r6); the renewable type runs in a liner (H7/g6) and is replaced when worn.

Locator Pins (top view)

Round pin Contact all around Diamond pin Relief (no contact) Contact top & bottom only

Round pin locates two directions; diamond pin one — use it for the second hole to allow center-distance error.

T-Slot Cross-Section

a — slot width b — undercut width c — slot depth T-nut Stud T-nut locks into the undercut; the stud clamps the strap down

Hex Head Bolt

d — nominal diameter Hex head Shank Thread Proof load: 8.8 → 640 MPa · 12.9 → 970 MPa

Strap Clamp Assembly

Workpiece Support Strap clamp Clamping force Nut & washer Clamp point directly above the support for a stable 1:1 lever