Powder Metallurgy Lab
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Powder Metallurgy Lab
Mode
Units
Metric (MPa, °C, mm)
Imperial (psi, °F, in)
Material
Use custom powder (override database)
Custom powder parameters
Theoretical density (g/cm³)
Apparent density (g/cm³)
Heckel K / A (1/MPa, -)
Heckel A (-)
Kawakita a / b (-, 1/MPa)
Kawakita b (1/MPa)
Target sintered relative density
Compaction pressure range (MPa)
Sintering temp. range (°C)
Compaction pressure (MPa)
Compaction model
Heckel
Kawakita
Target sintered relative density (0–1)
Anisotropy factor (0–0.06)
Target finished dimension (mm)
Compact height (mm)
Compact radius / min dim (mm)
Die-wall friction μ
Calculate
Reset
Equivalent grades by country
Material library
Code
Name
Theoretical density g/cm³
Apparent density g/cm³
Sinter temp °C
Save material
Delete
Export JSON
Import JSON
Grade compare
Method & models
Calculate
Axial green-density profile
Shrinkage directions
Process card
Process card
Copy
Export PDF
Inverse solving
Target relative density
Required pressure MPa
Target finished dim. mm
Required fill height mm
Pressure range MPa
Draw curve
Experimental calibration
Pressure(MPa), density points
200,0.70 400,0.80 600,0.86 800,0.90
Compaction model
Heckel
Kawakita
Fit parameters
Apply to custom powder
3D green-density field
Avg relative density rho
Height mm
Radius mm
Die-wall friction mu
Compaction pressure MPa
Render 3D
Engineering analysis
2D green-density field (cross-section)
—
Min
Max
—
Die stress & elastic springback
Die inner radius (mm)
Die outer radius (mm)
Lateral pressure ratio K
Effective Poisson ν
Effective modulus E (MPa)
Compute engineering
Elastic springback & net-shape compensation
PM design-rule check
Diameter (mm)
Width (mm)
Height / length (mm)
Wall thickness (mm)
Fillet radius (mm)
Draft angle (°)
Hole Ø (mm)
Blind hole depth (mm)
Check rules
Full per-piece cost
Part mass (g)
Powder price (¥/kg)
Parts / mold
Press cycle (s/mold)
Press rate (¥/h)
Sinter cost (¥/kg)
Machining (¥/pc)
Tool cost (¥)
Tool life (shots)
Scrap (%)
Selling (¥/pc)
Compute cost
Strength prediction
Engineering report
Generate report
Export PDF
Export JSON
Import JSON
Cost–Performance Optimization
Target performance
Tensile MPa
Rel density %
Fatigue limit MPa
Fatigue life cycles
Target value
σa MPa
Pressure MPa (min)
— max
Pressure steps
Temp steps
Part mass g
Run optimizer
Sintering
Sintering thermal cycle
Peak temperature (°C)
Heating rate (°C/min)
Soak time (min)
Cooling rate (°C/min)
Liquid-phase sintering
Enable transient liquid phase
Liquid fraction
Enhancement factor k
Dimensional tolerance band
Target finished dimension (mm)
Tolerance (±%)
Compute sintering
Export PDF
Sintering distortion & tolerance
Anisotropy factor
Target finished dimension (mm)
Tolerance (±%)
Compute distortion
Defects & warnings
Sintering thermal cycle
Heat rate °C/min
Sinter temp °C
Soak min
Cool °C/min
Atmosphere
Base C %
Liquid phase
Compute thermal
Microstructure evolution
Initial grain size µm
Hold time h
Sinter temp °C
Growth exponent n
Sintered relative density
Compute
From DXF
⤓
Drop a .dxf file here, or click to choose
Cross-section area
—
Bounding box (W×H)
—
Aspect ratio (W/H)
—
Contours
—
Multi-cavity layout
Mold shape
Rectangle
Circle
Clearance / gap (mm)
Powder price (¥/kg)
Mold envelope W (mm)
Mold envelope H (mm)
Diameter (mm)
Ejector-pin keep-out
Pin template
Custom (manual)
Four corners
Edge midpoints
Center + 4 corners
3×3 grid
Custom grid (rows×cols)
Rows
Cols
+ Add ejector
Scrap rate (%)
Selling price / pc (¥)
Equipment depreciation (¥/pc)
Labor (¥/pc)
Energy (¥/pc)
Secondary machining (¥/pc)
Estimate layout
Export CSV
Layout preview
Compact height (mm)
Generate PM process card
Generate PM process card
Copy
Export PDF
Export CNC finishing DXF
CNC stock (mm)
Export CNC finishing DXF
3D FEM stress (pressed compact)
Compact radius (mm)
Compact height (mm)
Shape
Cylinder
From DXF
Young's modulus E (MPa)
Poisson ν
Compression ratio (%)
Mesh density (nθ×nR×nZ)
Run FEM
Prefill from compaction
Avg von Mises
Max von Mises
Ejection inverse
Ejector budget kN
Max usable μ
Forward eject force kN
Ejection CAE
Radius mm
Height mm
Green modulus MPa
Poisson ν
Friction μ
Side pressure MPa
Ejector budget kN
Stroke mm
Steps
Run CAE
Prefill from compaction
Deformed shape (von Mises)
Avg von Mises
Max von Mises
Defects & warnings
Tool wear & life
Die material
Coating
Planned shots
Allowable wear mm
Peak wall pressure MPa
Compute wear
Defects & warnings
Die stress FEA & fatigue
Die material
Die E MPa
Poisson ν
Side pressure MPa
Run die FEA
Compaction Process CAE
Radius mm
Height mm
Material
Friction μ
Apparent ρ₀
Target ρ
Heckel K
Heckel A
Steps
Press type
Run compaction
Prefill from compaction
Density field
Apparent ρ₀
Target ρ
Defects & warnings
Service FEA / Fatigue
Radius mm
Height mm
Material
Sintered ρ
Load type
Load N
Kt
Alternating MPa
Run service analysis
Prefill from compaction
Stress field
0
Peak von Mises
Defects & warnings
Secondary ops & heat treatment
Operation
Material
Radius mm
Height mm
Sintered ρ
Sizing Δρ
Surface density ρs
Carburize temp °C
Carburize time h
Porosity threshold %
Temper temp °C
Run secondary
Prefill
Defects & warnings
Robust process window
Mean pressure MPa
Pressure σ MPa
Mean friction μ
Friction σ
Mean apparent ρ₀
Apparent ρ σ
Target density ρ
Density tol ±
Press type
Samples
Radius mm
Height mm
Run Monte Carlo
Prefill
Sensitivity ranking
Defect risk
Density top ρ
— bottom ρ
Eject stress MPa
Green str MPa
Corner r mm
Wall mm
Height mm
Warp mm
Run defect risk
Prefill
Tolerance chain / SPC
Target dim mm
Spec tol ±%
Stages (n)
Run chain
Rebuild stages
Cross-tab engineering report
Generate report (screen)
Export PDF
Report preview